Steel Tube Wind Tower Production Line Manipulate Welding Machine

High Quality Taiwan Pacific Wind Tower for Solving the Problem of Power Shortage After Against Nuclear Energy

Brief introduction:

Wind turbine tower is the tower pole of wind power generation. It plays a supporting role in the wind turbine and absorbs the vibration of the turbine.
Wind turbine tower production process is generally as follows: CNC cutting machine cutting, thick plate need to open bevel, coiling machine after coil forming, spot welding, positioning, after confirmation of the internal and external longitudinal joint welding, roundness inspection, If there is a problem for the second round, after the completion of the welding of the single barrel, after the hydraulic group is used to perform spot welding on the roller frame, after the welding of the inner and outer ring joints, the straightness and other tolerances are checked, after welding the flange, the weld is performed. After non-destructive testing and flatness inspection, sandblasting, painting and finishing of interior parts and finished products, transport to the installation site.

Benefits over welding the part manually, including:

• Able to maintain weld head over weld joint in a stable position during the weld.So as able to achieve consistent weld results.
• Provides ability to have multi-weld stations using only one weld head, increasing your return on investment.
• Ability to have two welding process at one welding station by using both ends of the boom.
• Increases arc-on time and overall productivity.
• Reduced operator fatigue.
• Reduced consumable costs.
• These benefits greatly reduce the time to prepare a part for welding and the time to finish a part after welding.
• Also, rework time will be reduced and part scrap will be cut.

Technical parameters :

Detail description of welding column booms:

• Welding booms are used to locate a weld head to a desired position for welding in a stable and secure manner.
• Once in position, the part is moved during welding to produce high quality welds.
• Manual or powered mobile sub-based cars can be included for varying length weldments and procedures.
• Welding is performed using GTAW, PAW, GMAW, FCAW, SAW or YAG Laser.
• In some GMAW, SAW and FCAW welding, the standard boom can be used as a linear welding axis, as these weld processes may not required precise welding motion.
• A welding booms can be used on a wide variety of parts and part shapes.

welding column booms feature:

• Designed and robustly build to withstand rugged work environments.
• Smooth 360 degree lockable rotation.
• All vertical and horizontal guidings are precisely machined for smooth movement.
• Solid state inverter for variable speed of horizontal travel and travel carriage.
• Worm gearbox for vertical travel via AC motor, complete with brake for added safety.
• Anti-fall device and limit switches for all motions.

Delivery photo: